Additive Manufacturing has already changed the conventional methods of designing and manufacturing process. And 3D Geometry is one of the biggest selling points for the technology. From easy fabrication to innovation in designing, the 3D print lattice certainly has more than enough benefits.
Why choose 3D Print Lattices?
As 3D printing has allowed us to create an intricate design without wasting material, it is easy now to come up with a perfect solution for a particular problem.
The thing that makes lattices unique is the formation of the structure. It comprises of micro-architecture that is a network of nodes and beams. This formation is quite beneficial as it reduces the weight of the material while retaining structural integrity. Hence, the 3-D Material lattice gives a large degree of control over various characteristics of the material, including the performance of the requirement of material without compromising the quality.
The lattice structure has always been present in nature, whether it is the internal structure of our bones to metal crystallography. You will be amazed to know this, but even the architecture of Eiffel Tower consists of a triangular lattice that supports the roof despite its low weight. The 3D print Lattices give new levels of accessibility as they offer more control over the internal geometry and hardware as well.
The integration of the 3D lattice structure permits the engineers to explore the design and tune the parameters that will improve the structure.
Mechanical Benefits of 3-D Geometry:
The modern architecture is filled with an adaptation of the 3D geometry of lattices. Similarly, the lattices offer various mechanical benefits in product design, such as high surface area, excellent shock absorption, and even impact protection. The material designed using lattice geometry defies the traditional manufacturing constraints and improve the architecture.
1: Improved Strength-to-Wight Ratio:
In the conventional manufacturing process, the use of materials in the non-critical areas is reduced in order to optimize material usage. However, with the 3D printing of geometric lattice, you can easily remove materials from critical areas conceptually to see how the changes will affect the material. Still, both these methods are effective in improving the strength-to-weight ratio. But comparably, 3D geometry is an optimal way to design the structure.
2: High-Surface Area:
Lattices are not just lightweight; they also unlock a large amount of surface area. For products that aid heat exchanges and chemical reactions, the high surface area is very beneficial.
Take heat exchangers, for example, which are used in computers for servers and data centers. The performance of the processor is affected by the heat produced by the system. Hence, the goal is to eliminate the heat from the chip and release it into the atmosphere, which is done by a small fan. So, the overall efficiency of the system depends on the surface area of the heat sink. The use of 3D print lattice dramatically increases the amount of surface area, reducing the risk of failure of overheating the components. Such efficiency is impossible to achieve without the help of 3D geometry.
3: Unmatched Shock Absorption & Impact Protection:
The 3d Geometry is used for safeguarding a wide range of products from incidents like drops or collisions. The lattices are better in absorbing impact energy. This technology can be integrated into a product like a football helmet or inside electronic components or in bridges.
The lattice structure can be used directly to reduce the impact, or it can be used as a sacrificial feature that protects the critical component of the product.
4: Vibration & Noise Dampening Quality:
The 3-D material gives engineers a new way to remove the mechanical noise from a product. It involves the elimination of vibration and noise that affects the performance of the product or cause discomfort for the users. The lattices have low stiffness, and they can withstand large strains and recover later. That’s the main reason the geometry is used for dampening vibrations in big structures. The lattices can be tuned in a variety of designs to match a particular category of application.
Unlock the Potential of 3D Geometry:
The 3D print lattice structure has a wide array of applications in many industries. The commercial spectrum goes beyond engineers and product designers as companies are continually seeking ways to strengthen the material and reducing the weight.
In many areas, weight reduction is a very imperative metric, such as aerospace or automotive industry. The heavyweight parts negatively impact the performance of the machine without improving the durability or strength. As a result, the lattices become a vital part of today’s architecture landscape. And due to the fact that the lattice structure can be precisely engineered, the solutions are enhanced.
Offering more logical solutions than ubiquitous ones, lattices are undoubtedly the technology of the future. Whether it is Vehicle manufacturing, architecture, sportswear, or Research & Engineering field, the lattice technology is being adopted rapidly.
Solutions by Flextegrity:
C6XTY have deployed the Flextegrity technology so that the lattice design can be implemented in bridges and other large structure optimally. The 3D printing of geometric lattice given by Flextegrity is advanced polyhedral materials. They have an excellent capacity to bear stress load and absorb heat-related changes in the structure substantially.
The unique properties of lattices offer robustness and stability in the structure that is highly beneficial during earthquakes and other situations.
We all can agree to the fact that the design and construction needs must be modified to replace the present model, which involves a vast number of individual pieces that are cobbled together for construction. C6XTY is focused on delivering more with less. Flextegrity offers innovation in structural optimization.
Flextegrity enables the design of lighter, stronger, and safer structures that assure a high level of quality assurance. From shortening the on-site construction work to installation process and time, the lattice geometry can solve hundreds and thousands of problems faced by engineers and researchers.
Let C6XTY anticipate the solutions that you need to comprehend, and we will make it possible to couple the virtual world with reality. Unfold the power of geometry and imagine a better solution for the growing problems of the environment.